Cast Lead Bullets
Historical Background
The heel-base bullet produced here follows the pattern introduced by Colt's own cartridge manufacturing operation around 1862, at the height of Civil War demand for the .36 calibre Navy and Belt revolvers. Colt had by that period established a commercial cartridge works producing combustible paper envelope cartridges for the civilian and military markets, and this bullet design was central to that production.
The defining feature of the pattern is its long tapered heel — a reduced-diameter base section smaller than the chamber mouth. This serves two purposes. First, it allows the loaded cartridge to be seated easily into the chamber without resistance, a significant practical advantage in the field. Second, and equally important for the cartridge maker, the heel provides a generous surface area for the attachment of the paper envelope, which is wrapped and secured around it before the powder charge fills the tube above. The geometry of the heel is thus a manufacturing consideration as much as a ballistic one.
The Johnston & Dow pattern for the .44 Colt Army follows the same heel-base geometry adapted for the larger bore, as documented in period commercial cartridge production by that firm for the Army revolver. The Walker and Dragoon pattern accommodates the substantially larger powder charges and longer cylinders of those early Colt revolvers.
The long tapered heel also confers a practical advantage for shooters using modern reproduction revolvers, many of which lack the loading-cutout geometry of the original Colt revolvers. The reduced heel diameter allows the bullet to be seated deeply enough into the chamber mouth that it clears the cylinder and can be rotated under the loading lever without obstruction.
Materials & Construction
These bullets are cast from pure lead in purpose-made moulds cut to period dimensions. No antimony or alloy is used — period revolver cartridges employed pure or near-pure lead, and hardened alloys are neither appropriate nor desirable for paper cartridge use, where the bullet must obturate cleanly at the pressures generated by black powder charges.
Bullets are sold unlubricated. Lubrication practice varied in the period — tallow, beeswax, and various blends were all used — and buyers who intend to assemble their own combustible cartridges will apply lubrication as part of their own process. Those loading with loose powder should apply a suitable period-appropriate lubricant to the bearing surface before chambering. A tallow-beeswax blend in approximately 3:1 ratio by weight is our own standard and performs well.
Specifications by Calibre
| .36 Calibre — Colt Navy Pattern | |
| Pattern | Colt Cartridge Works, c. 1862 |
| Intended Arm | Colt Navy (.36 cal.), Colt Belt Revolver (.36 cal.) |
| Bullet Diameter | .380 in. at widest |
| Bullet Weight | 126 grains |
| Recommended Charge | ¾ dram (~20.5 gr.) FFFg — per Colt company advertisement |
| .44 Calibre — Colt Army Pattern | |
| Pattern | Johnston & Dow, c. 1862 |
| Intended Arm | Colt Army (.44 cal.), Remington New Model Army |
| Bullet Diameter | .454 in. at widest |
| Bullet Weight | 220 grains |
| Recommended Charge | 1 dram (~27.5 gr.) FFFg |
| .44 Calibre — Walker & Dragoon Pattern | |
| Pattern | Walker/Dragoon conical, c. 1847–1850 |
| Intended Arm | Colt Walker, Colt 1st–3rd Model Dragoon |
| Bullet Diameter | .457 in. at widest |
| Bullet Weight | 250 grains |
| Recommended Charge | Up to 2 drams (~55 gr.) FFg — per arm capacity |
| All patterns: pure lead, no alloy. Nose profile: round-nosed. Base profile: long tapered heel, reduced diameter. Sold unlubricated. Quantity: 50 per order. | |